The ultimate shaping block is here!

Just in, FlexPad has made the E-Z Shaping Block exclusively for us. This Shaping Block is a multi functional shaping tool. Use the balsa side with 40grit sandpaper for hard sanding, use the Soft Yellow Pad side with sandpaper or screen for smoothing out bumps, or change out to the Blue Softie Pad with screen for finish sanding. The block is made of balsa wood and comes stock with a Velcro Soft Yellow Replaceable Foam Pad. Stop by and check one out.

It's Party Time!!!

Just a reminder that our Party/Event is tomorrow Saturday May 31st. It's gonna be a doozy! So many giveaways it's hard to mention them all. Let's just say there will be at least five (5) complete board kits that include PU foam (US Blanks) with UV Resin and Hexel cloth (Composite Resources), EPS Parabolics (US Blanks and Marko) with Resin Research Epoxy and BGF Cloth (Graphite Master/Greg Loehr) and more. Of course there will be plenty of free food and refreshments. Make the drive it will be worth your while.

For all the info about the event check out previous blogs below.

Look forward to seeing you all there.

Brad

MONTH LONG 15% Off Aniversary Sale at Foam E-Z!!!

In celebration of our 15 years in business we are having a month long sale! Each week a different product category will be highlighted and all customers will be able to save fifteen percent (15%) on that category. This week, from Sunday May 4th thru Saturday May 10^th, the sale category is Blanks. Customers can either come into the shop to make the purchase or you can purchase online with the redemption code 15YRBLANK1. Look for a new category and redemption code next Sunday May 11^th. Stay tuned, it’s gonna be a great month!

Happy New Year, and a short recap of 2007!

2007 was an interesting and exciting year in the surfboard building business world as it was the second year without Clark Foam. This past year was very different from 2006 in that instead of there being a foam shortage there was a glut of foam.

A lot of foam startups came and went in the two years since the Clark empire shut down. Here is a list of some of the larger manufacturers that served the USA in 2007. US Blanks, Walker Foam, and Just Foam are the only the Polyurethane TDI foam companies manufactured in the US (California). King Mac, Bennett Foam USA, and Surfblanks America are produced in Baja Mexico. As MDI Polyurethane goes, HomeBlown US has risen to the top with their cutting edge BioFoam product and Ice 9 is gaining steam as time goes on. It's hard to track all the EPS foam companies in 07 since you could find EPS just about anywhere. Marko was the dominant Molded EPS creating a great product for the hand shaper. The best billet EPS we've found is White Hot.

As the year 2007 came to an end we are sad to report that Walker Foam has closed their doors. It's hard to believe that they are gone after all these years. Harold and the Walker people were a huge part of our scene after Clark Foam shut down. Instead of us going overseas for blanks like most of our competitors, Walker Foam stepped up and serviced us to the best of their abilities. It was an extremely tough time for all and they made the best with what they had. We want to really thank Walker Foam for all that they did for us after Clark Foam closed. They are a great group of people.

This past year saw Foam E-Z adding new foam companies to our line of foam blanks. First, we picked up Marko to fill our "molded Eps" void. Then, we brought in BioFoam as our "green alternative" MDI PU foam. Both companies produce a great product and have helped us round out our blank selection.

That's the short scoop on 07. We're looking forward to servicing all your board building needs in 2008. Who knows what lies ahead but it should be fun.

Happy New Year from the Guys at Foam E-Z! :-)

BioFoam Surfboard Blanks in our House!

In an attempt to carry the best range of surfboard blanks available we recently added HomeBlown's BioFoam to our line. Foam E-Z prides ourselves on having the best materials available for our customers, therefore BioFoam was a no brainer to fill our MDI void. These blanks are considered to be "green" by surfboard standards. Homeblown US manufactures the Biofoam blanks in which nearly 50% of the core ingredients are from agricultural products. Biofoam is produced by replacing the polyol component of the foam with materials converted from natural plant oils.

Shaping Tips
The Biofoam surfblanks are slightly harder to plane because of their cross-linked properties. Planer blades need to be sharp and/or you need to mow the blank a little slower than typical TDI foam. If the blank is cut on the computer there is no problem. The tight cell structure and properties of MDI allow it to machine very cleanly.

Finish shaping the Biofoam surfblank is very easy to finish with the normal the shaping process used. It may feel a little on the soft side when finished but let the blank sit overnight before glassing and it will harden up tons.

GLASSING TIPS
Glassing the Biofoam surfblank takes a little extra care. While Biofoam surf blanks make great surfboards, some issues have come up as to the way they take color, airbrush in particular. While color in the laminate works great, or of course, art on the hot coat, much airbrush color on the foam crystallizes. Clear boards or those done with resin tints have been working well. If using polyester resin squeegee on a cheater coat of resin to seal the blank before you laminate. Then proceed as normal. If epoxy is used, consider the airbrush notes above, then glass as normal.

* NOTE from Homeblown: Please realize that Biofoam surfblanks are a new product and although they have been tested and make beautiful functional surfboards, all variations of color layup and airbrush have not been tried yet. We have done opaques and tints and some airbrush that have all come out well but we simply have not hit all the color range.